Observation On The Digital Transformation And Tianxin Road From The Production Line Of Ganzhou'S Manufacturing Industry
The mechanical arm moves flexibly, and the intelligent suspension system operates efficiently. Pieces of cloth seem to be on the "high-speed railway", shuttling rapidly on the modern production line; The underwear materials in the workshop do not need to be handled by personnel, and the random stacking situation no longer exists, and the ground is spotless; On the big digital screen, user demand, order quantity, shipment and other information are clear at a glance... The production scene witnessed by the reporter in Ganzhou Xingshellai Clothing Co., Ltd. recently overturned the impression of traditional textile enterprises.
"After digital transformation, we have developed the 'Yihuiyun' system, introduced 18 intelligent hanging lines, realized the automatic connection of the whole production line, and greatly improved the production efficiency and company benefits." Xu Maowen, director of the company, was proud.
Accelerating the digital transformation of manufacturing industry is an important measure to promote new industrialization and build a modern industrial system. In recent years, Ganzhou City has unswervingly promoted the digital transformation of the manufacturing industry, built a "digital" base, and issued special plans, which stimulated the new vitality of the development of traditional industries and helped manufacturing enterprises to continue to climb up the value chain.
Build a "digital" base and smooth the transition channel
To accelerate the digital transformation of manufacturing industry, digital infrastructure needs to be improved. In Longnan City, the reporter came to the country's first county level electronic information industry industrial Internet identity resolution secondary node platform. On the smart screen, data such as enterprise registration, identity registration, identity stock, and identity resolution are constantly beating. "With the secondary node platform of identification analysis, it can open up all links of enterprise design, production, circulation, consumption and service, promote collaboration and sharing of production and supply and demand data resources between upstream and downstream enterprises, and improve production efficiency and product quality," said Liao Zhiquan, a cadre of Longnan Administrative Examination and Approval Bureau.
Focusing on the development status of different industries and the needs of digital transformation, Ganzhou built an intensive industrial Internet platform to provide a solid foundation for the digital transformation of the manufacturing industry. At present, the city has successively built three secondary node platforms for industrial Internet identity resolution in the comprehensive industry, clothing industry and electronic information industry, realizing full coverage of business, process and data, and strongly supporting the digital operation and management of enterprises.
Solve some enterprises' "unwillingness to transfer" and other problems
For digital transformation, enterprises are the main body. Compared with large enterprises, some small and medium-sized enterprises have weak digital awareness, limited capital and technology, and still face prominent problems such as "dare not transfer", "will not transfer" and "will not transfer". How to get rid of difficulties and pain points and mobilize enterprises' enthusiasm to participate in the wave of digital transformation?
Good policy is the key. In order to reduce the threshold of enterprise transformation, Ganzhou City issued the "Several Measures to Support the Digital Transformation of Manufacturing Industry", integrating the funds from the departments of industry and information technology, development and reform, science and technology, etc., with a budget of 390 million yuan this year and next to support the digital transformation of enterprises. Among them, enterprises that meet the requirements of digital transformation, green development and equipment upgrading will be rewarded with subsidies of up to 2 million yuan, 3 million yuan and 5 million yuan based on 15%, 8% and 8% of the project investment respectively.
Ganzhou supports competent service providers inside and outside the province to actively participate in digital transformation, selects digital transformation service providers and product providers by industry and by field, promotes service providers to go deep into various industries to understand the needs of enterprise transformation, focuses on the pain points and difficulties of enterprise transformation, and strives to create a "small, fast, light and accurate" digital transformation solution, so that enterprises can unload the burden and embark lightly.
"Next, we will increase policy support, timely follow up the progress of upgrading the digital level of enterprises, give play to the demonstration and leading effect of benchmark enterprises, and form a batch of replicable and promotable demonstration enterprises and demonstration production lines, so as to drive more small and medium-sized enterprises to carry out digital transformation." The relevant person in charge of Ganzhou Bureau of Industry and Information Technology introduced.
Promote the transformation and upgrading of traditional industries
Automatic paving, positioning and pressing, automatic trimming...... In the high-end intelligent manufacturing (Nankang) base of Nature Home, there are only a few workers in the huge workshop to "supervise". With the operation of large mechanical arms, floor blocks are formed on the production line.
Nankang is the largest furniture manufacturing base in China. In order to solve the problems such as the low level of the industrial chain, Nankang District aims at the starting point of digital transformation, makes every effort to build a digital intelligent model workshop, and replicates and promotes it among more than 500 furniture enterprises above the designated size. "At present, more than 300 enterprises have realized digital transformation, and the average production efficiency of enterprises has increased by 40%, while the production cost has decreased by 20%," said Dong Yi, director of the Bureau of Industry and Information Technology of Nankang District.
Gannan is a land of great momentum. Ganzhou has accelerated the deep integration of traditional industries and digital intelligence, and a number of manufacturing enterprises and demonstration projects have emerged to achieve digital upgrading, which has unleashed new vitality in industrial development.
The textile and clothing industry is the head industry of Yudu County. As a labor-intensive industry, many enterprises in the traditional textile industry have fallen into development difficulties due to technical bottlenecks and high labor costs. In recent years, the textile and clothing industry of the county has accelerated its digital transformation, allowing a large number of local enterprises to "grow old trees and sprout new shoots".
In the spinning workshop of Jiangxi Weimian Textile Group Co., Ltd., bags of cotton were transformed into high quality cotton yarn through the process of clearing, carding, drawing, winding, etc. Several workers were patrolling the workshop to see the production process.
"Digital transformation enables all process equipment to be connected to the network, realizing the data collection of the whole process equipment, saving 70% of labor costs and improving the spinning efficiency by 30%." Chen Keba, chairman of Jiangxi Weimian Textile Group Co., Ltd., said that the company's "Jiangxi Weimian 5G+Smart Spinning" project was also successfully included in the 2023 Industrial Internet Pilot Demonstration List officially released by the Ministry of Industry and Information Technology.
(Source: Jiangxi Daily)
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